Yamaha Outboard Fuel Pump Issues

An outboard that doesn't run smoothly, fails to deliver maximum power and struggles to idle could be experiencing fuel pump problems. A little troubleshooting can help you diagnose a faulty outboard fuel pump. 

Watch the video above or read on below to learn how to troubleshoot possible issues that may be causing fuel pump problems with a Yamaha outboard motor

NOTE: Although we're using a Yamaha 250HP motor as an example, the fuel system will be very similar on any modern outboard, regardless of brand or model.

Buy outboard fuel filters

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How a Modern Outboard Fuel System Works

Modern outboard motors have complex fuel systems. Gone are the days of a gravity-fed fuel line leading from the fuel tank to a carburetor. 

Troubleshooting Yamaha outboard fuel pump problems

A modern outboard fuel system will typically consist of the following:

Primary fuel filter: The cup filter located on the side of the motor that sits between the fuel tank and the low pressure fuel pump.

Low pressure fuel pump: Draws fuel from the fuel tank and sends it on toward the engine.

Vapor separator tank: The VST is the unit that houses another fuel filter and fuel pump.

VST filter: The fuel filter within the VST that further filters the fuel before it enters the high pressure fuel pump.

Secondary fuel filter: In-line filter that separates even smaller contaminants from the fuel before it enters the VST.

High pressure fuel pump: Also known as the VST pump, it pressurizes the fuel before sending it to the fuel rail.

High pressure fuel rail: Takes the pressurized fuel and delivers it to the fuel injectors. The fuel must be at a precise pressure for the fuel injectors to perform correctly, and thus the engine to run at its peak.


Yamaha outboard fuel system parts

Because working on the VST tank and its internal fuel filter and fuel pump requires specialist tools and equipment, fixing it should be left to your local dealership. All you need to keep an eye on and periodically service are the low pressure fuel pump, the primary fuel filter and the secondary fuel filter. 

Troubleshooting Outboard Fuel Pump Problems

When people talk about the fuel pump on an outboard, they’re referring to the low pressure fuel pump mounted on the side of the motor. 

Yamaha 250 outboard fuel pump problems

The fuel pump has one job, and that’s to pump fuel from the fuel tank to the motor. If the fuel pump isn’t working properly, the engine won’t either. As such, if a faulty fuel pump isn’t supplying enough fuel to the motor, the engine won’t achieve wide-open throttle (WOT) and may stall when idling.

Yamaha 250HP outboard fuel pump problems

Because the fuel pump is a self-contained unit that can’t be dismantled or serviced, you’ll need to replace it with a new fuel pump assembly. However, before buying a new fuel pump, check the pump’s electrical connections and that the pump is getting power. The problem might just be a blown fuse that needs to be swapped out. 

Troubleshooting Outboard Fuel Filters

A blocked fuel filter can slow or reduce the amount of fuel reaching the engine. The primary (cup) fuel filter and secondary (in-line) fuel filter should both be inspected regularly and replaced after approximately every 100 hours of use. Your outboard owner's manual will tell you the manufacturer's recommendations.

Yamaha outboard primary fuel filter

Yamaha outboard secondary fuel filter

Wathc the video below to learn about the differences between fuel filters and fuel-water separators.



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